| 1 | | assembly of case |
| | 1 | ===== Case Assembly ===== |
| | 2 | [[TOC(Hardware,Hardware/hNodes*, depth=6)]] |
| | 3 | ''' Bench Test ''' |
| | 4 | 1. Place unpacked motherboard on anti-static mat on bench, and connect power supply, monitor, and USB keyboard |
| | 5 | 2. Connect hard drive to motherboard and power supply |
| | 6 | 3. insert USB key for BIOS flashing and follow instructions as from specific motherboard page for BIOS flashing instruction |
| | 7 | 4. Double check the following |
| | 8 | * [wiki:Hardware/hNodes/cNodeVer3/aMain/cLV67J] |
| | 9 | * link to K bios settings |
| | 10 | * Virtualization turned on |
| | 11 | * No halts on keyboard errors |
| | 12 | * Serial redirection (115200/8/N/1) |
| | 13 | * PXE enabled on ETH1 (not 0) |
| | 14 | * boot order should be: usb hdd, ETH1 PXE, hard drive 0. |
| | 15 | [[BR]] |
| | 16 | ====== Case Construction ====== |
| | 17 | //'''These instructions are the generic instructions for all nodes. Please check each individual motherboard page for specific instructions relating to that motherboard model'''//[[BR]][[BR]] |
| | 18 | |
| | 19 | ====== Components ====== |
| | 20 | [[Image(ComponentList.jpg, 300, align=center)]] [[BR]] |
| | 21 | || '''System''' || || |
| | 22 | || 1 || !#0 Screwdriver (''SSD and CM screws'')|| |
| | 23 | || 1 || !#2 Screwdriver (''Case, PSU, and Mobo screws'')|| |
| | 24 | || 1 || Vice Grips (''Vampire Clips'')|| |
| | 25 | || 1 || 3/16 Socket (''Removal of serial lugs from CM'')|| |
| | 26 | || '''System''' || || |
| | 27 | || 1 || LV-67J mother board || |
| | 28 | || 1 || 300 Watt power supply (''Part Number FSP300-60LG'') || |
| | 29 | || 1 || SATA SSD || |
| | 30 | || 1 || CM3 || |
| | 31 | || 2 || 2 pin switch cables for CM3 || |
| | 32 | || 1 || twisted vampire cable for CM3 || |
| | 33 | || 2 || vampire clips for CM3 || |
| | 34 | || 1 || Short, locking SATA cable || |
| | 35 | || 1 || molex to floppy adapter || |
| | 36 | || 1 || serial cable (''from cm3 to motherboard'') || |
| | 37 | || '''Case''' || || |
| | 38 | || 1 || case bottom ''(U shaped chassis)'' || |
| | 39 | || 1 || top cover ''(has Circular CPU ventilation holes)'' || |
| | 40 | || 1 || motherboard face plate ''(supplied with the motherboard)'' || |
| | 41 | || 1 || Velcro wire strap || |
| | 42 | || '''Fasteners''' || || |
| | 43 | || 4 || 6-32 1/2" pan head screws (''securing the motherboard'') || |
| | 44 | || 10 || 6-32 1/4" 100 degree screws (''case and power supply'') || |
| | 45 | || 1 || 6-32 1/4" pan head screw (''fastening the power supply'') || |
| | 46 | || 2 || 4-40 CM 100 degree screws (''CM mounting to chassis'') || |
| | 47 | || 2 || 4-40 CM pan head screws (''CM mounting'') || |
| | 48 | || 2 || right angle brackets (''CM mounting'') || |
| | 49 | || 4 || M3 5mm stand offs (''SSD mounting'') || |
| | 50 | || 4 || M3 5mm screws (''SSD mounting'') || |
| | 51 | [[BR]] |
| | 52 | [[BR]] |
| | 53 | |
| | 54 | ====== Assembly Order ====== |
| | 55 | |
| | 56 | 1. Serial Cable |
| | 57 | 1. Place in slot in front of case with cable inside and head outside |
| | 58 | 2. Orient so that it will correctly plug into motherboard |
| | 59 | 2. Faceplate |
| | 60 | 1. Remove square SPIDF cover from faceplate |
| | 61 | 2. Clip Faceplate into case |
| | 62 | 3. Bend up tabs over usb slots |
| | 63 | 3. Motherboard |
| | 64 | 1. Place into case |
| | 65 | 2. Slide into faceplate |
| | 66 | 3. Align screw holes |
| | 67 | 4. Gently screw in (4) 6-32 1/2" pan head screws |
| | 68 | 5. Alternate corners while gently tightening. |
| | 69 | 4. SSD |
| | 70 | 1. By hand, screw (4) M3 5mm stand offs into bottom of ssd |
| | 71 | 2. Orient SSD with screw holes, ports facing center of case |
| | 72 | 3. Attach ssd to case with (4) M3 5mm screws, alternating corners |
| | 73 | 5. PSU |
| | 74 | 1. Place PSU |
| | 75 | 2. Screw in (1) 6-32 1/4" pan head screw in top hole |
| | 76 | 3. Screw in (2) 6-32 1/4" 100 degree screws |
| | 77 | 4. Slide (1) velcro tie into slot nearest motherboard from bottom, hook side facing away from motherboard |
| | 78 | 5. If desktop node (not mobile) attach 4 pin mobo power |
| | 79 | 6. Attach 24 pin cable to motherboard, making sure it seats properly. |
| | 80 | 7. Fold down excess cable from 24 pin. |
| | 81 | 8. Plug furthest SATA connector into SSD, folding the rest neatly (''ensures proper length left free'') |
| | 82 | 9. Plug (1) molex to floppy adapter into molex connector nearest power supply. |
| | 83 | 10. Leave other molex loose, but fold excess cable. |
| | 84 | 11. Unplug SSD power (''Prevents damage to ssd connector'') |
| | 85 | 12. Secure all cable with velcro tie. |
| | 86 | 13. Reattach SSD power. |
| | 87 | 6. Vampire Clips |
| | 88 | 1. Tease out (1) purple wire and (1) black wire from 24 pin cable, near connector. |
| | 89 | 2. Take (1) twisted vampire cable for CM3, and untwist about 1 inch from loose end |
| | 90 | 3. Take (2) vampire clips, and attach as follows |
| | 91 | 4. Clip open side of vampire clip onto purple wire, with opening of blind hole facing upwards |
| | 92 | 5. Insert red wire into hole of vampire clip |
| | 93 | 6. Making sure both wires are fully seated in clip, carefully push metal tab in with vice grips. Make sure not to pinch a wire with the pliers. |
| | 94 | 7. Make sure wires are secure by gently tugging, metal tab should be nearly flush. |
| | 95 | 8. Clip cover over vampire clip |
| | 96 | 9. Clip open side of vampire clip onto black wire, with opening of blind hole facing upwards |
| | 97 | 10. Insert black wire into hole of vampire clip |
| | 98 | 11. Making sure both wires are fully seated in clip, carefully push metal tab in with vice grips |
| | 99 | 12. Make sure wires are secure by gently tugging, metal tab should be nearly flush. |
| | 100 | 13. Clip cover over vampire clip |
| | 101 | 7. Cables |
| | 102 | 1. Attach (1) Short, locking SATA cable to port 1 on Mobo (''Marked on board next to ports'') |
| | 103 | 2. Attach SATA cable to SSD, making sure it bends smoothly, and doesn't protrude too high. |
| | 104 | 3. Attach (2) 2 pin cables for CM3 to motherboard (''Image'') |
| | 105 | 4. add image |
| | 106 | 8. CM |
| | 107 | 1. Take (2) right angle brackets, and orient so that the long side faces you. Flip them around to make sure you have the correct side. |
| | 108 | 2. Attach the long side to the top of the CM with (2) 4-40 CM pan head screws |
| | 109 | 3. Use the 3/16 socket to remove the (2) lugs from the CM serial port. |
| | 110 | 4. Place CM in case, network port facing up. |
| | 111 | 5. Secure the CM to the case with the (2) 4-40 CM 100 degree screws |
| | 112 | 6. Connect 2 pin power switch cable from motherboard to CM (''Labeled on CM'') |
| | 113 | 7. Connect 2 pin reset switch cable from motherboard to CM (''Labeled on CM'') |
| | 114 | 8. Connect 4 pin floppy connector to CM |
| | 115 | 9. Connect 2 pin Vampire cable to CM |
| | 116 | 10. Connect Serial cable to motherboard port and CM, routing away from heatsink. |
| | 117 | 9. Network cards |
| | 118 | 1. See network section for details |
| | 119 | 1. Attach needed antennas to mini pci and mini pcie cards |
| | 120 | 2. Attach cards to motherboard |
| | 121 | 3. Route antennas to appropriate holes, secure with 5/16 socket |
| | 122 | 4. If needed, attach Ethernet card. |
| | 123 | 10. Case Top |
| | 124 | 1. Secure case top with (8) 6-32 1/4" 100 degree screws, half thread each before tightening to ensure proper fit. |
| | 125 | |
| | 126 | ====== Antenna Placement ====== |
| | 127 | This is a diagram of the proper antenna placement for all nodes. |
| | 128 | There are a total of 5 cards that can be placed in the Nodes. Since the node has only 1 mini-pci and 1 pci express slot however, there are only a few combinations of cards. |
| | 129 | |
| | 130 | Cards: |
| | 131 | || Interface Type || Short Name || Inventory Description || Image || Note || |
| | 132 | || Mini PCI || AR5001 || Atheros AR5001X+ Wireless Network Adapter [168C:13]Atheros Communications Inc. || [[Image(Atheros_Ath5k.JPG, 100px)]] || Main Right || |
| | 133 | || Mini PCI || R52 || AR922X Wireless Network Adapter [168C:29]Atheros Communications Inc. [168C] || [[Image(R52-Ath9k.JPG, 100px)]] || |
| | 134 | || Mini PCI || Intel Wifi || PRO/Wireless 2915ABG [Calexico2] Network Connection [8086:4223]Intel Corporation [8086] || [[Image(Intel_Wifi.JPG, 100px)]] || |
| | 135 | || Mini PCI-Express || Intel !WiMax || Centrino Advanced-N + WiMAX 6250 [8086:87]Intel || [[Image(Intel_WimaxWifi.JPG, 100px)]] || |
| | 136 | || Mini PCI-Express || SR71 || AR928X Wireless Network Adapter (PCI-Express) [168C:2A]Atheros Communications Inc. [168C] || [[Image(Sr71-Ath9k.JPG, 100px)]] || Main 0, Aux 1 || |
| | 137 | || Mini PCI-Express || WLE350NX || ... || [[Image(WLE350NX_ATH9K.JPG, 100px)]] || |
| | 138 | |
| | 139 | |
| | 140 | Card Pairings: |
| | 141 | || MINI PCI-Express || Mini PCI || Hole 1 || Hole 2 || Hole 3 || Hole 4 || |
| | 142 | || SR71 || AR5001 || SR71 Main || SR71 Aux || X || AR5001 Main || |
| | 143 | || SR71 || R52 || SR71 Main || SR71 Aux || R52 Aux || R52 Main || |
| | 144 | || SR71 || Intel Wifi || SR71 Main || SR71 Aux || X || Intel Wifi Main || |
| | 145 | || Intel !WiMax|| AR5001 || Intel !WiMax Aux || Intel !WiMax Main || X || AR5001 Main || |
| | 146 | || Intel !WiMax|| R52 || Intel !WiMax Aux || Intel !WiMax Main || R52 Aux || R52 Main || |
| | 147 | || Intel !WiMax || Intel Wifi || Intel !WiMax Aux || Intel !WiMax Main || X || Intel Wifi Main || |
| | 148 | || WLE350NX || AR5001 || WLE350NX CH0 || WLE350NX CH1 || AR5001 Main || WLE350NX CH2 || |
| | 149 | |
| | 150 | [[Image(NodeAntenna.jpg, 600)]] |
